Die casting dynamics_News_Chongqing Ruitong seiko Industrial Co., Ltd

06-26 

The installation of die-casting hardware industrial robots is in full swing

Afewdaysago,thereporterswhowenttothehardwarebasesawthatthetechnicalteamofBaiguanTechnologywasnervouslyinstallingthedie-castinghardwareindustrialrobots.Atthesametime,itwaslearnedfromtheShishiCityFederationofIndustryandCommercethatsincethestartoftheSpringFestival,theconceptof“machinesubstitution”hasbeenacceptedbymoreandmoremanufacturers,andlarge-scaleindustrialrobotshavemovedtomanufacturingproductionpositions.Accordingtoreports,ShishiCityhasinstalledorisinstallingahundredcrowndie-castinghardwareindustrialrobotssuchasWeinanHardware(5sets),HuayuHardware(4sets),HuaquanHardware(3sets)andFengyunHardware(3sets).Inaddition,morethan10hardwarecompanieshaveproposedtheintentiontointroduceindustrialrobots.IndustrialrobotshavebeenemployedintheShishidie-castinghardwareindustryinbatches,markingtheindustry'slargestlaborintensityandtheworstproductionenvironmentinShishiCity.Ithastakentheleadintheeraofintelligent"CNCgeneration"industrialrobots.

04-09 

Nine Characteristics of Magnesium Alloy Die Casting Die Temperature Machine

1.Theproportionoflightmagnesiumalloyisonly18G/CM3,thatofaluminumalloyis27G/CM3,thatofmagnesiumalloyis30%lighterthanthatofaluminumalloyand80%lighterthanthatofsteel.Therefore,magnesiumalloysinautomotiveandportableelectronicproductshavebecomeidealmaterialsforpartsmanufacturing.2.Strengthmagnesiumalloyshaveexcellentstrength/weightratioinengineeringmaterialssuchasmetalsandplastics.3.Theallowablewallthicknessofmagnesiumalloycanreach0.6mmundertheconditionofgoodstructure,whichcannotbeachievedbyplasticsunderthesamestrength.Thedie-castingperformanceofaluminiumalloyshouldbeabove1.2-1.5mmtocomparewiththatofmagnesiumalloy.Magnesiumalloysareeasytodie-castandsuitableformassdie-castingproduction(theproductionspeedcanreach1.5timesthatofaluminium).Inaddition,thewearofmagnesiumalloydieisalsolowerthanthatofaluminum.4.Magnesiumalloyshaveexcellenthystereticandshockabsorptionproperties.Theycanabsorbshockandnoise.Theycanbeusedasequipmenthousingtoreducenoisetransmission,preventimpactandpreventdentdamage.5.Therigidityofrigidmagnesiumalloyistwicethatofaluminiumandhigherthanthatofmostplastics.Magnesiumhasgoodstressresistance.6.MagnesiumalloyswithhighEMIperformancehavegoodelectromagneticwavebarrierfunctionandaresuitablefortheproductionofelectronicproducts.7.Magnesiumhasbettermachinabilitythanaluminiumandzinc,whichmakesiteasiertocut.8.Thespecificheatcapacityofmagnesiumalloyindiecastingdietemperaturemachineissmall,andthecoolingspeedofalloyliquidisfast.9.Magnesiumalloydie-castingtemperaturemachinehaslowaffinitywithdiesteelandisnoteasytoadheretothedie.

04-20 

Crack Repair Agent for Die Casting + Casting Porosity Infiltration Agent

Ourcompanyspecializesintheproductionoforganicimpregnatingadhesive88c(easytoclean)90C(hightemperaturetype)Maintechnicalparametersandperformanceindexesofhotwatercuringseriesinfiltrators:HotwatersolidifiedInfiltrator88C90CAppearanceLightyellowtoamberliquidLightyellowtoamberliquidViscosity(23C.mpa.s)About15About18Surfacetensiondyn/cmAbout15About35workingtemperature-55~175-55degreesCelsiusto200degreesCelsiusQualificationrateofinfiltrationGreaterthan98%Greaterthan98%Hotwatercuringtimeat90degreesCelsius20minutes20minutesHardnessafterCuring(SoxhletD)Greaterthan62Greaterthan62Suitableforcastingvoidaperture(mm)Lessthan0.3Lessthan0.3CharacteristicEasycleaningtypeStandardformEffectiveservicelifeofglueMorethan1yearsMorethan1yearsWithstandvoltageperformanceBearablepressuretoworkpieceburstvalueBearablepressuretoworkpieceburstvalueCautionsfortheuseofimpregnatingglue:Theinfiltratedworkpieceneedstobedecontaminated.Theprecautionsareasfollows:Thespacebetweentheworkpiecesinthehangingbasketshouldnotbetoosmall.Otherwise,inthecleaningprocess,theinnerworkpiececannotbefullyflushed,whichaffectsthedecontaminationeffect.Ifthereisoilresidue,itwilldecomposeandcarbonizeduringhightemperaturedryingprocess,resultinginmaculaonthesurfaceoftheworkpiece.Ifthematchingpartsneedtobeassembledbeforeimmersion,thepartsmustbefullydegreasedbeforeassembly,otherwiseoilpollutionwillbebroughtintothegapbetweenthematchingparts,andtheoilpollutioninthegapisdifficulttocleanbycleaningagent.Whenoilcontaminationatthispositionisheated,itwillexudeduetothermalexpansion,resultinginmaculaonthesurfaceoftheworkpiece.Cleaningpartsgenerallyhavethefollowingseveralmethods:solventcleaning,metaldetergentcleaning,ultrasoniccleaning.Example:Thepartsareimmersedindieseloilortrichloroethylene,whenthegreaseonthesurfaceofthepartsiscompletelydissolved,thepartscanberemovedanddried;thepartsareimmersedinthemetaldetergentsolution,shakingcontinuouslyfor20minutes,thentakenoutanddried,placedinthedryingroomwithfanandsteamheating,thetemperatureis98-102degrees,bakedfor20-40minutes,andtheextractioniscooledtoroomtemperature,thenleached.Thetreatedpartsshouldbeinfiltratedassoonaspossibleandexposedforalongtime,whichwillcausespotsontheparts.Aftercleaninganddrying,thereisnooilstainandmoistureresidueonthesurface.Cleaningwatershouldbereplacedregularly.Theinfiltrationprocessisrecommendedtobeoperatedinaccordancewiththemanual,i.e.dryvacuummethod.Intheprocessofinfiltration,metalimpuritiesmayprecipitate,whichisnotconducivetothestorageofglueandtheinfiltrationeffectofworkpiece.Therefore,thereshouldbeafilterdevice(suchasscreen)betweentheinfiltrationtankandthestoragetanktopreventthesedimentfrombeingbroughtintothestoragetank,affectingthestoragestability,andthebottomoftheinfiltrationtankshouldbecleanedregularly.Novacuumoil,engineoil,lubricatingoilandrust-proofoil(paste)canbebroughtintotheimmersiongluewhenitisused.Becausetheglueitselfwillexpandslightlywhenitisheated,whenitiscuredinhotwater,asmallamountofglueseepsoutandsolidifiestoformsand-likesubstances,whichiscausedbythecharacteristicsofthiskindofimpregnatingglueitself.Itcanbesafelyused.Themethodtoalleviatethisproblemistoshaketheworkpieceupanddownandturnleftandrightwhenitiscuredinhotwater.Withtheincreaseofinfiltrationtimes,thesolidificationtimeoftheinfiltrationgluewillbeprolonged.A10mmdiametertesttubecanbeusedtofillabout3cmoftheglueandputintowaterat90degreesCelsius.Ifitdoesnotsolidifyformorethan15minutes,thereinforcementagentornewglueshouldbeadded.(Curingagentcanbesuppliedbyourfactory)Bytestingtheviscosityoftheinfiltrationglue,itcanbedistinguishedwhethertheinfiltrationglueisstableornot,sothatitcanbeusednormally.Thetestviscositycanbedeterminedbyrotatingviscosity,butthevalueofviscosityishigherthan20mpa.s,itcannotbeused.Ifthereisnoviscometer,itisidentifiedbyvisualmethod:thebamboostickisliftedfromtheglue,andthegluedoesnotdrawanddripsrapidlyintonormalstate.ThePHvalueofthewaterinthesolidificationtankrangesfrom7to7.5.TheadjustingmethodisaddingsodiumsilicatetoadjustthePHvalueby8,andaddingcitricacidtoadjustthePHvalue.Theinfiltrationrubbertankisequippedwithrefrigerationdevice,anditisbesttokeepthetemperaturebetween8and28degreesCelsius.10.Forlong-termuseofglue,itisadvisabletopreserveitbyaeration(e.g.usingoxygenordryairtreatedbyvapor-waterseparatortoaeratefromthebottomofthetank,andalittlevaporcanbeseenintheglue).